Compact Counting Line (120 bottles/min)

Compact Counting Line (120 bottles/min)
Videos of these machines:
https://youtu.be/IKJ0qDjokDI
https://youtu.be/ZciLbhjSjWs
https://youtu.be/MIKmniYNars
https://youtu.be/wpq_5a7q_Lo
● This compact counting line adopts an integrated and modular design, including Unscrambler+Counting+Double Validation Function for Counting and Filling System+Capping+Sealing Machine. The total length of the line is less than 6 meters, which is reduced by half compared to ordinary counting lines. It can help enterprises save about 50% of equipment space and is suitable for upgrading and renovating old workshop production lines.
● The entire system, including each equipment unit, can be separated for convenient transportation and installation.
Adopting a tooth-shaped synchronous bottle-moving system smooths the entire process without shaking, impacting, or overturning. The tooth-shaped synchronous bottle-moving system, bottle specifications, and the number of drugs filled in the bottle all have formula storage functions that can be called up with one click when changing specifications, making the process intelligent and efficient.
● The compact counting line adopts CCD intelligent visual counting and double validation function for the counting and filling system to control the unqualified counting rate within 1/50000.
● The CCD intelligent vision system has an automatic fill light adjustment function and strong dust prevention ability; even for tablets with large dust, it can ensure counting accuracy. It performs precise counting for extended periods in a high-dust environment.
● It adopts a claw-type torque control capping system, suitable for various bottle caps, such as CRC pressure capping, gold-plated caps, and anti-theft safety caps. This system ensures the bottle cap is tightened without damaging the cap and body.
● Optional isolator can realize the packaging of anti-tumor drugs.

1. Automatic Unscrambler
High speed, high compatibility
Suitable for round bottles, square bottles, and other plastic bottles
Large capacity storage bin
Save space
2. Counting Machine
Applicable to various shapes and specifications of medicines
Approachable screen display and intelligent menu
A high-resolution CCD counting sensor ensures accurate counting.
It has a strong ability to resist powder; it can automatically adjust sensitivity, and it will automatically alarm and stop when an exception occurs.
It automatically inspects the air cylinder and air pressure parameters and automatically alarms and stops when an exception occurs.
A constant feeding device and a multi-layer pre-count system are adopted to ensure its high speed and stable operation
3. Counting Inspection
To obtain the medicine’s net weight, two individual check weighers were fixed before and after the counting & weighing machine.
Discriminant accuracy reaches up to ±30mg to guarantee highly precise detection of medicine filling more or less.
4. Screwing Machine
It has automatic cap lifting, cap neatening, and cap screwing functions.
It is suitable for various bottle caps, including CRC pressure caps, mirror caps, and anti-theft safety caps.
Claw design, vertical cap removal, and capping
Torque control can significantly improve the qualified rate of screwing caps
No damaged bottles, no damaged caps in the process of screwing caps
Modular design, quick specification change, no need for adjustment, intelligent and efficient, easy for ordinary operators
5. Sealing Machine
Adopting air-cooled, non-contact sealing technology, there is no need to change or add water or worry about bacterial growth, and it meets FDA requirements.
Completely closed shield measures, free of electromagnetic pollution, safe and steady operation
Detection device for no aluminum foil, double aluminum foil, and inverted aluminum foil
Automatic alarm system for over-temperature,under-voltage, over-current
By adopting two coil power levels, sealing efficiency is higher, and the application range is broader.