Blister Machine DPP260Ki

Classic Series Blister Machine: A Cost-Effective Traditional Solution
While the modern pharmaceutical industry is rapidly standardizing on the cGMP-compliant balcony architecture (featured in our premium BMP and BMR series), the traditional “top-bottom” layout remains a widely used, budget-friendly option.

Understanding the Traditional Architecture: Unlike a balcony design, this classic model places the operational zone directly above the mechanical drive section.
● The Advantage: A highly compact footprint and a lower initial investment, making it a pragmatic choice for projects with strict budget constraints.
● The Inherent Limitations (Why the industry is evolving): As with all traditional top-bottom machines on the market, this structural design has a fundamental flaw. Any spilled powder, fragmented materials, or dropped products risk falling directly into the mechanical drive section below. This structural overlap makes daily line clearance and thorough cleaning significantly more difficult, while inherently increasing the risk of cross-contamination. (For strict regulatory environments and optimal cGMP compliance, we highly recommend upgrading to our BMP or BMR balcony models).

Key Technical Features of This Model: Despite its traditional architecture, Jornen has equipped this economy model with robust engineering to maximize its reliability:
● Protective Isolation Plate: A dedicated partition is installed between the operational and mechanical drive zones to minimize the risk of dropped products or powder causing cross-contamination.
● Straightforward Changeovers: Equipped with an integrated forming material splicer and an automatic format positioning system, ensuring fast and efficient format changeovers.
● Rapid Material Replenishment: A specialized fast-lock mechanism enables lidding material replacement in under 10 seconds.
● Precise Servo Indexing: Driven by a high-precision servo motor, guaranteeing stable operation while allowing the blister length to be adjusted freely.
● Thermal Protection System: When the machine stops, the heated sealing mold automatically retracts upward to prevent residual heat from penetrating the blister pockets, preserving medicine efficacy.
● Adjustable Gas-Hydraulic Sealing: The sealing station utilizes a gas-hydraulic pressure cylinder, allowing operators to easily set the pressure based on the sealing area.

Cost-Effective Choice: Pragmatic solution for strict budgets.

Compact Footprint: Traditional top-bottom architecture.

Protective Isolation: Dedicated plate mitigates contamination.

Contact Heating: Minimizes shrinkage and power consumption.

Material Splicer: Integrated unit ensures fast changeovers.

Thermal Protection: Retracting mold preserves medicine efficacy.

Servo Indexing: Stable running with touch-screen adjustment.

Adjustable Sealing: Gas-hydraulic cylinder sets optimal pressure.

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Gallery

Equipped with integrated forming material splicer for easy material replacement.
The upper and lower plates adopt contact heating method that significantly reduces the forming temperature. Thus the shrinkage, deforming of packaging material and power consumption are minimized.
The universal feeder is capable of feeding almost all items such as capsules, flat tablets, oval tablets, capsule tablets, triangular tablets or other various shapes.
In the sealing station, when the machine stops, the heating sealing mould can rise up automatically, to prevent hot air from getting into the blister pockets, so that medicine effectiveness is preserved.
The material drag system adopts a precise servo motor to achieve stable, accurate running. The blister length can be set freely through Touch Screen User Interface, which reduces the time for a format changeover.
The sealing, embossing, dragging and cutting stations.