Blister Line BPL500R (Blistering/Pillow Packing/Cartoning)
This high-performance packaging line seamlessly integrates blistering, pillow packing, and cartoning into a uniquely enclosed system, setting a new standard for industrial aesthetics—perhaps making it the most elegant blister line in the world. By adding a pillow packing stage, it significantly improves the packaging’s barrier properties against moisture and oxygen, effectively extending the shelf life of sensitive medications.
Key Features:
● Dual-Mode Packaging Flexibility: Powered by independent servo drives at each station, the line offers exceptional agility. Operators can effortlessly switch between a complete “Blister ➔ Pillow Pack ➔ Carton” workflow, or a direct “Blister ➔ Carton” mode to suit different product requirements.
● Advanced Robotic Transfer: Employs a high-speed Delta robot to efficiently and stably route blister cards to either the pillow packer or the cartoner. Once pillow packing is complete, a precise circular turntable robot seamlessly transfers the pouches into the cartoning unit.
● GMP-Compliant Cantilever Design: The blistering unit features a robust cantilever (balcony) structure that completely isolates the drive system from the operating zone. This eliminates cross-contamination risks and makes daily maintenance and cleaning effortless.
● Innovative Ergonomic Cartoning: The cartoning unit features a strategically rear-mounted product-inserting device. Unlike conventional machines, this keeps the front operating surface entirely unobstructed, maximizing operator safety and ergonomic comfort.
Equipped with an integrated forming material splicer to enhance efficiency during material replacement
GMP-compliant cantilever (balcony type) layout for easy pharmaceutically compliant cleaning
The indexing system adopts a precise servo motor to achieve stable, accurate running
The Multiple Tube Feeder synchronously with the running webbing to fill the entire index
After feeding, the clearing brush removes extra capsules from the webbing to prevent them from entering the sealing station.
This Blister Machine adopts rotary sealing and grid sealing type
The high-speed embossing and perforation station; the speed ratio with the forming station can be set freely
The blister cards are punched, collected by the vacuum arm
A delta robot transfers blister cards to the pillow packing or cartoning unit
When the first reel's film runs out in the pillow-packing unit, it can automatically connect with the second without interruption to the machine.
The servo-regulated rotary robot picks up pillow pack and transfers them to cartoning machine synchronously
The Leaflet Folding Device make the leaflet fold one to four-folds
Long carton magazine approximately accommodates 1500 cartons
The rotary carton feeder pick up cartons then places them in carton conveyor chain
Optimized ergonomic design places the inserter device at the machine's rear side, making it more convenient to operate.
In carton conveyor chain the cartons are closed automatically
Ergonomic design sliding door assure safe and convenient operation
Colour Touch Screen User Interface
Blister unit
Connection unit
Cartoning unit
It boasts a uniquely enclosed design, perhaps the most elegant blister line in the world
