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Blister Line BPL400R (Classic)
Note: This is an early-generation classic model. For our latest high-speed blister line, please see the Blister Line BPL600R .
Integrating the DPH350i Blister Machine with the ZH400i Cartoner, this advanced packaging line is engineered for the high-efficiency mass production of solid doses and ampoules. By seamlessly connecting both modules within a highly compact footprint of under nine meters, it maximizes facility floor space without sacrificing production capacity.
Driven by sophisticated servo technology, the line features rotary pick-up arms and blister-counting magazines that accurately control blister transfer, positioning, and faulty card rejection. Combined with oversized material reels for prolonged operation and a fully enclosed safety architecture, it delivers exceptional productivity and rapid format changeovers for modern pharmaceutical environments.
Highly compact footprint measures under 9 meters.
Processes solid doses and all forming materials.
Auto-splicing and carton loading extend runtime.
Servo-driven rotary arms ensure precise transfer.
cGMP-compliant balcony layout simplifies cleaning.
Supports standard tuck-in and hot-melt closures.
Optimized architecture simplifies format changes.
Fully enclosed structure integrates safety doors.
Gallery
The machine accommodates forming material reels of up to 600mm in diameter.
This machine is equipped with an integrated forming material splicer to enhance efficiency during material replacement.
The forming station with tool-free changeover of format
Capsules are fed via tracks or tubes into the blisters.
After feeding, the clearing brush removes extra capsules from the webbing to prevent them from entering the sealing station.
Track feeder for capsules, flat and oblong tablets; consists of a hopper, vibratory chute, vibratory conveyor and tracks.
The blister Packaging module adopts aluminium control enclosure that made in Germany and color Touch Screen User Interface.
This Blister Machine adopts rotary and grid sealing type.
Blister Packing Machine embossing station.
The rotary sealing station and embossing station.
There are two waste tanks here to collect waste material alternatively.
The blister cards are punched, collected by the vacuum arm.
The vacuum arm transfer the blister cards to the vacuum conveyor.
Inside the magazine, the blister cards are counted when they free fall via the servo-motor, and are then held in position by the transfer belt.
The Leaflet Folding Device make the leaflet fold one to four folds, can adopt GUK Leaflet Folder (optional).
Long carton magazine for approximately 1000 cartons.
Rotary carton feeder pick up cartons then places them in carton conveyor chain.
The cartons are placed in carton conveyor chain.
Adopts digital position indicator achieves straightforward adjustment.
The inserter device can push the blister cards and leaflet into the carton
In carton conveyor chain the cartons are closed automatically.
At the end of the line, the cartons are discharged automatically.
The HMI of this line adopts industrial computer.
Innovative design to place the inserting device at the rear; The conventional front-placing design protrudes from the operation side is not ergonomic.
Pinhole detection system for quality assurance of blister packaging (optional).
Main Technical Parameters
Max. Output: 400cartons/min.
Range of Carton Size: Max.: 200x90x60mm Min.: 75x30x15mm
Machine Power: 23kw
Machine Dimension: 9000x2000x2000mm
Machine Weight: 7000kg