Blister Line BPL400R

The video of this Blister Line 400R：
This Blister-Cartoner Line is combined with the DPH350i Blister Machine and ZH400i Cartoner.
By integrating a blister and cartoner module for packaging and cartoning pharmaceutical tablets, capsules, and ampoules, this Blister Packaging Line is Jornen’s innovative response to the need for high efficiency, low-cost operation, flexibility, and maximum productivity for mass batch production.
·Processes all common solid dose products and all types of forming material.
·The machine can achieve 180 minutes of uninterrupted production thanks to the Blister module with forming material reels of up to 600mm in diameter and a waste material trimming cutter.
·Capable of all standard types of closure systems for cartons, from tuck-in to hot-melt.
·The heart of a Blister Line is the connection between the Blister Machine and Cartoner. In this line, the connection phase is truly innovative, thanks to rotary blister card pick-up arms and a blister-counting magazine that use precise servo technology. These accurately control blister transfer, faulty blister rejection, positioning, and feeding, ensuring stable high-speed operation.
·The blister and cartoner unit was optimally combined in this line; less than nine meters in length, it provides easy changeover for different sizes of formats and cartons.
·This line adopts a fully enclosed structure and safety door; it is in line with the most stringent European safety standards.
Gallery

  • The machine accommodates forming material reels of up to 600mm in diameter.

  • This machine is equipped with an integrated forming material splicer to enhance efficiency during material replacement.

  • The forming station with tool-free changeover of format

  • Capsules are fed via tracks or tubes into the blisters.

  • After feeding, the clearing brush removes extra capsules from the webbing to prevent them from entering the sealing station.

  • Track feeder for capsules, flat and oblong tablets; consists of a hopper, vibratory chute, vibratory conveyor and tracks.

  • The blister Packaging module adopts aluminium control enclosure that made in Germany and color Touch Screen User Interface.

  • This Blister Machine adopts rotary and grid sealing type.

  • Blister Packing Machine embossing station.

  • The rotary sealing station and embossing station.

  • There are two waste tanks here to collect waste material alternatively.

  • The blister cards are punched, collected by the vacuum arm.

  • The vacuum arm transfer the blister cards to the vacuum conveyor.

  • Inside the magazine, the blister cards are counted when they free fall via the servo-motor, and are then held in position by the transfer belt.

  • The Leaflet Folding Device make the leaflet fold one to four folds, can adopt GUK Leaflet Folder (optional).

  • Long carton magazine for approximately 1000 cartons.

  • Rotary carton feeder pick up cartons then places them in carton conveyor chain.

  • The cartons are placed in carton conveyor chain.

  • Adopts digital position indicator achieves straightforward adjustment.

  • The inserter device can push the blister cards and leaflet into the carton

  • In carton conveyor chain the cartons are closed automatically.

  • At the end of the line, the cartons are discharged automatically.

  • The HMI of this line adopts industrial computer.

  • Innovative design to place the inserting device at the rear; The conventional front-placing design protrudes from the operation side is not ergonomic.

  • Pinhole detection system for quality assurance of blister packaging (optional).

Main Technical Parameters

Max. Output: 400cartons/min.
Range of Carton Size: Max.: 200x90x60mm Min.: 75x30x15mm
Machine Power: 23kw
Machine Dimension: 9000x2000x2000mm
Machine Weight: 7000kg

See our machines running in pharmaceutical factory

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