Blister Line BPL100 (compact)

Note: This is an early-generation classic model from JORNEN.

These days, pharmaceutical packaging systems must meet a critical market requirement: batch volumes are decreasing, and the number of variations is increasing. This Blister Line is our classic, innovative response to this need.

Optimally combined to form a compact line only five meters in length, the integration of Blister Packaging and Cartoning systems achieves high efficiency and low-cost operation. The output equals 120 blisters and 100 cartons per minute, enabling installation in a small production space.

Dedicated blister line for solid dose packaging.
Platen blister forming & intermittent cartoning.
Ultra-compact five-meter layout saves workspace.
Ideal for multi-variety and small batch demands.
Vacuum transfer belt ensures compact flexibility.
Reliable mechanical drive lowers capital budgets.
Plug-and-place format parts enable rapid changes.
Transparent covers ensure safe visual operations.

Featured at Achema 2018 in Germany.

Gallery

  • Forming material reel

  • The Forming Station adopts contact heating method that significantly reduces the forming temperature. Thus the shrinkage, deforming of packaging material and power consumption are minimized.

  • Blister feeder (universal or dedicated), which feeds standard shaped products quickly and efficiently.

  • The forming station and feeding area.

  • Central operation via touch-screen system.

  • The lidding material reel adopts a fast lock mechanism, enabling replacement of lidding material easily within about 10 seconds.

  • The sealing station can easily adjust the sealing pressure. When the machine stops, the heating sealing mould can rise up automatically, to prevent hot air from getting into the blister pockets, so that medicine effectiveness is preserved.

  • The material drag system adopts a precise servo motor to achieve stable, accurate running. The blister length can be set freely through Touch Screen User Interface, which reduces the time for a format changeover.

  • The sealing station, embossing station, web index and waste material winding mechanism.

  • The blister transfer mechanism adopt suction arms, it take blister cards from the punch station and gently forward them to the transfer conveyor.

  • The blister magazine in cartoner unit is carried out by a servo- motor. Inside the magazine, the blister cards are counted when they free fall, and are then held in position by the transfer belt.

  • The Leaflet are isolated from the botton from a pile magazine, then pulled off and folded. It can make the leaflet fold one to four folds according to customer’s demand.

  • In case of no carton and/or no blister cards, the leaflet folder will be automatically suspended without stopping the machine and a new leaflet is ready to be inserted in the good carton.

  • In carton conveyor chain the cartons are closed automatically. Adopts digital position indicator achieves straightforward adjustment.

  • The carton closing station for tuck-in, hot-melt unit can also be integrated into the cartoner.

  • The change-over can be carried out by the operator with easy and fast procedure in a time, by simple fixed-position parts, digital indicators for the adjustments and complete accessibility.

  • Taking the mold from the stations easily, achieve straightforward changeovers.

  • Tool-free changeover of format parts, reduces down-time between production batches.

  • The Blister Line adopt transparent cover assures safe operation. All areas of the line are visible so operating personnel can keep an eye on the production steps.

  • Pinhole detection system for quality assurance of blister packaging (optional).

Main Technical Parameters

Max. Output: 100 cartons/min.
Range of Carton Size: Max.: 150x115x50mm Min.: 70x25x15mm
Machine Power: 10kw
Machine Dimension: 5000x1100x1800mm
Machine Weight: 3000kg

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