Blister Line BPL500P
The video of this line:
> High-speed blistering/pillow-packing/cartoning packaging line, fully servo regulated, the culmination of our more than 30 years of professional experience.
> By integrating a blistering, pillow-packing, and cartoning module for packaging of pharmaceutical tablets and capsules, high efficiency and highly flexible, maximum output reach 500carton/, it is ideal for mass production.
> Processes all common solid dose products and all types of forming material.
> GMP-compliant cantilever (balcony type) layout for easy pharmaceutically compliant cleaning.
> Adopt quick plug & play format locking and positioning design, achieves straightforward format changeover.
> The machine can achieve 90 minutes of uninterrupted production thanks to the Blister module with forming material reels of up to 600mm in diameter and waste material trimming cutter.
> The indexing system adopts a precise servo motor to achieve stable, accurate running. The blister length can be set freely through Touch Screen User Interface, which reduces the time for a format changeover.
> This line integrated a pillow packing unit after the blistering unit, to allow the plastic thermoforming blister package to be sealed again by laminated film that offers a nearly complete barrier for water, light, and oxygen, allowing an extended product expiration date.
> The cartoning machine is truly ergonomic thanks to the innovative design whereby the product inserting device is placed at the rear; The conventional cartoning machine’s inserting device is placed at the front side, where it protrudes from the operation side and is less ergonomic.
> Capable of all standard types of closure systems for cartons from tuck-in to hot-melt.
> The heart of a Blister Line is the connection unit; this line has two connection units, the unit between the blistering and pillow-packing and the unit between the pillow-packing and cartoning. Thanks to the innovative servo-regulated technology, the blister cards are transferring, positioning and feeding to pillow-pack and cartoning units accurately and synchronously. These precise controls assure the stability of high running speed.
> This line adopts the fully enclosed structure and safety door; it aligns with the stringent safety standards.
Equipped with an integrated forming material splicer to enhance efficiency during material replacement.
GMP-compliant cantilever (balcony type) layout for easy pharmaceutically compliant cleaning.
The indexing system adopts a precise servo motor to achieve stable, accurate running.
The tuber feeder can fill the entire index at once while the webbing is stationary.
Integrated product inspection system with colour camera can reject faulty blisters automatically (optional).
Equipped with an integrated lidding material splicer to enhance efficiency during material replacement.
The sealing station with a large area, when the machine stops, the heating mould can rise automatically.
The high-speed embossing and perforation station; the speed ratio with the forming station can be set freely through Touch Screen
The blister cards are punched, collected by the vacuum arm.
The servo-regulated robot picks up blister cards and transfers them to pillow-packing unit synchronously.
When the first reel's film runs out in the pillow-packing unit, it can automatically connect with the second without interruption to the machine.
The servo-regulated rotary robot picks up pillow pack and transfers them to cartoning machine synchronously.
This line can be both suitable for blistering/pillow-packing/cartoning or blistering/cartoning.
The Leaflet Folding Device make the leaflet fold one to four-folds.
Long carton magazine approximately accommodates 1500 cartons.
The rotary carton feeder pick up cartons then places them in carton conveyor chain.
Optimized ergonomic design places the inserter device at the machine's rear side, making it more convenient to operate.
Innovative design to place the inserting device at the rear; The conventional front-placing design protrudes from the operation side is not ergonomic.
Adopts digital position indicator achieves straightforward adjustment.
At the end of the line, the cartons are discharged automatically.
Tool-free changeover of forming mould.
Tool-free changeover of sealing mould.
Tool-free changeover of embossing mould.
Tool-free changeover of punching mould.
Adopts aluminium control enclosure and colour Touch Screen User Interface.
This line adopts the safety sliding door (optional); it aligns with the stringent safety standards.
Max. Output: 500 cartons/min.
Range of Carton Size: Max.: 200x90x60mm Min.: 75x35x15mm
Machine Power: 55kw
Machine Dimension: 1650x1700x2100mm
Machine Weight: 9000kg