Blister Line BPL500P
The culmination of our extensive professional experience, this fully servo-regulated packaging line seamlessly integrates high-speed blistering, pillow-packing, and cartoning. Designed to process all common solid dose products (tablets and capsules) and forming materials, it delivers exceptional efficiency and flexibility. With a maximum output of up to 500 cartons per minute, it is the ultimate solution for mass production.
Key Features:
● Versatile Platen Sealing: The blistering unit uses a platen sealing mechanism. Compared with rotary sealing, it accommodates products with complex or irregular shapes, ensuring perfect seals and significantly broadening your packaging capabilities.
● Enhanced Barrier Protection: Integrates a precise pillow-packing unit immediately after blistering. The thermoformed packages are sealed in laminated film, creating a near-complete barrier against water, light, and oxygen to extend the medicine’s shelf life significantly.
● Advanced Servo Synchronization: The heart of this line lies in its two innovative connection units (blister-to-pillow and pillow-to-carton). Advanced servo technology ensures blister cards transfer, position, and feed with flawless, synchronized precision at peak running speeds.
● Uninterrupted Mass Production: Engineered for maximum uptime, the blistering module utilizes oversized forming material reels (up to 600mm in diameter) and an automated waste-trimming cutter to achieve up to 90 minutes of continuous, uninterrupted production.
● Rapid Plug-and-Play Changeover: Features a quick format-locking and positioning design. The servo-driven indexing system allows operators to easily adjust blister lengths directly via the touch-screen interface, drastically reducing format changeover times.
● Ergonomic Cartoning Innovation: Features a strategically rear-mounted product-inserting device. Unlike conventional front-mounted machines, this keeps the front operating surface completely unobstructed for superior operator comfort and safety. (Supports all standard closure systems, from tuck-in to hot-melt).
● GMP-Compliant Balcony Design: Adopts a robust cantilever (balcony-type) layout that strictly isolates the driving mechanisms from the operating area, preventing cross-contamination and making daily cleaning completely pharmaceutically compliant.
Equipped with an integrated forming material splicer to enhance efficiency during material replacement.
GMP-compliant cantilever (balcony type) layout for easy pharmaceutically compliant cleaning.
The indexing system adopts a precise servo motor to achieve stable, accurate running.
The tuber feeder can fill the entire index at once while the webbing is stationary.
Integrated product inspection system with colour camera can reject faulty blisters automatically (optional).
Equipped with an integrated lidding material splicer to enhance efficiency during material replacement.
The blistering unit uses a platen sealing mechanism.
The high-speed embossing and perforation station; the speed ratio with the forming station can be set freely through Touch Screen
The blister cards are punched, collected by the vacuum arm.
When the first reel's film runs out in the pillow-packing unit, it can automatically connect with the second without interruption to the machine.
The servo-regulated rotary robot picks up pillow pack and transfers them to cartoning machine synchronously.
This line can be both suitable for blistering/pillow-packing/cartoning or blistering/cartoning.
The Leaflet Folding Device make the leaflet fold one to four-folds.
Long carton magazine approximately accommodates 1500 cartons.
The rotary carton feeder pick up cartons then places them in carton conveyor chain.
Optimized ergonomic design places the inserter device at the machine's rear side, making it more convenient to operate.
Innovative design to place the inserting device at the rear; The conventional front-placing design protrudes from the operation side is not ergonomic.
Adopts digital position indicator achieves straightforward adjustment.
At the end of the line, the cartons are discharged automatically.
Tool-free changeover of forming mould.
Tool-free changeover of sealing mould.
Tool-free changeover of embossing mould.
Tool-free changeover of punching mould.
Adopts aluminium control enclosure and colour Touch Screen User Interface.
This line adopts the safety sliding door (optional); it aligns with the stringent safety standards.
Max. Output: 500 cartons/min.
Range of Carton Size: Max.: 200x90x60mm Min.: 75x35x15mm
Machine Power: 55kw
Machine Dimension: 1650x1700x2100mm
Machine Weight: 9000kg
